Smithco Vacuum Cleaner 48-000 Manuel d'utilisateur

PARTS & SERVICEMANUALSWEEP STAR 48Low Dump & High DumpModels 48-000 and 48-001Starting Serial #: GH or GL 4983 January, 2002SMITHCO PRODUCT SU

8ServiceEND USERS SERVICE CHARTC=Check or Clean at specified intervalsR=Replace at specified intervals* Tire pressure: 20 psi (1.4 bar) maximum on all

9ServiceADJUSTMENTSPARK BRAKE ADJUSTMENTBy turning knob on end of park brake lever you can tighten or loosen brake asmall amount. To tighten turn the

10ServiceREEL HEIGHT ADJUSTMENTBelow are the various ways that the Sweep Star 48 castor wheels can be adjusted to accomodate for the finger/brush reel

11DiagramsGROUND DUMP HYDRAULIC SCHEMATICHIGH LIFT HYDRAULIC SCHEMATIC

12DiagramsColor Code ChartBl BlueBr BrownY YellowGrn GreenO OrangeR RedB BlackP Purple WIRING DIAGRAM

13Diagrams WIRING DIAGRAM PARTS LISTREF# PART# DESCRIPTION QUANTITIY1 50-359 Oil Pressure Warning Indicator Light 12 22-003 Ammeter 13 76-269 Power Wi

14DiagramsHYDRAULIC DIAGRAM (HIGH LIFT)76-023 3-Bank Hydraulic ValveRelief Valve set at 2000 PSI(137.93 Bar)76-322 Hydrostat PumpDisplacement Variable

15DiagramsHYDRAULIC DIAGRAM PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 76-242 Hydraulic Cylinder 22 48-012 Hydraulic Hose 13 48-013 Hydrau

16DiagramsHYDRAULIC DIAGRAM (GROUND DUMP)

17DiagramsHYDRAULIC DIAGRAM PARTS LIST (GROUND DUMP)REF# PART# DESCRIPTION QUANTITY1 42-003 Hydrostatic Pump 12 8917-17 Hose 3/4 ID 118-077 Hose Clamp

Introduction Service Diagrams Parts Accessories ReferenceCONTENTSIntroduction ...1-10Introduction ...

18DiagramsBODY AND FRAME DRAWING (HIGH LIFT)

19PartsBODY AND FRAME PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 60-130 Tire and Wheel 160-130-01 Tire 18 x 9.5 x 8 160-130-02 Wheel 12 48

20PartsBODY AND FRAME DIAGRAM (GROUND DUMP)

21PartsBODY AND FRAME PARTS LIST (GROUND DUMP)REF# PART# DESCRIPTION QUANTITY1 60-130 Tire and Wheel 160-130-01 Tire 18 x 9.5 x 8 160-130-02 Wheel 12

22PartsSTEERING DRAWING

23PartsSTEERING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 48-186 Steering Shaft 1HWK-316-075 Woodruff Key 3/16 x 3/4 12 76-362 Tilt Steering Mechani

24PartsFRONT FORK DRAWING

25PartsFRONT FORK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HW-516 Washer 5/16 (as Req'd) 142 HB-38-16-200 Bolt 3/8 - 16 x 2 2HNTL-38-16 Locknut

26PartsLINKAGE DRAWING (HIGH LIFT)

27PartsLINKAGE PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 HB-38-16-250 Bolt 3/8 - 16 x 21/2 2HNTL-38-16 Lock Nut 3/8 - 16 22 48-026 Seat P

1IntroductionInformation needed when ordering replacement parts:1. Model Number of machine2. Serial Number of machine3. Name and Part Number of part4.

28PartsLINKAGE DRAWING (GROUND DUMP)

29PartsLINKAGE PARTS LIST (GROUND DUMP)REF# PART# DESCRIPTION QUANTITY1 HB-38-16-250 Bolt 3/8 - 14 x 21/2 2HNTL-38-16 Lock Nut 3/8 - 16 22 48-026 Sea

30PartsLINKAGE DRAWING (GROUND DUMP) CONTINUED

31PartsLINKAGE PARTS LIST (GROUND DUMP) CONTINUEDREF# PART# DESCRIPTION QUANTITY22 15-015 Pedal Pad 123 21-173 Ball Joint 424 HMB-12-14 Machine Bushi

32PartsCONSOLE DRAWING (HIGH LIFT)

33PartsCONSOLE PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 34-146 Panel Mount Circuit Breaker 134-145 Circuit Breaker Boot 12 12-017 Hour M

34PartsCONSOLE DRAWING (GROUND DUMP)

35PartsCONSOLE PARTS LIST (GROUND DUMP)REF# PART# DESCRIPTION QUANTITY1 34-146 Panel Mount Circuit Breaker 134-145 Circuit Breaker Boot 12 12-017 Hour

36PartsFUEL AND OIL TANK DRAWING (HIGH LIFT)

37PartsFUEL AND OIL TANK PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 15-491 Gas Tank 12 15-492 Cap with Gauge 13 8832-193/4" Hose 118-

2IntroductionSAFE PRACTICES1. It is your responsibility to read this manual and all publications associated with this machine (engine,accessories and

38PartsFUEL AND OIL TANK DRAWING (GROUND DUMP)

39PartsFUEL AND OIL TANK PARTS LIST (GROUND DUMP)`REF# PART# DESCRIPTION QUANTITY1 15-491 Gas Tank 12 15-492 Cap with Gauge 13 18-042 Reducer Bushing

40PartsHYDRAULIC LIFT CYLINDER DRAWING

41PartsHYDRAULIC LIFT CYLINDER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-242 Hydraulic Cylinder 176-242-01 Seal Kit 12 18-168 Elbow 23 76-242-02 C

42PartsREEL LIFT CYLINDER DRAWINGTAILGATE CYLINDER DRAWING

43PartsREEL LIFT CYLINDER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 18-168 Elbow 22 HP-18-100 Cotter Pin 1/8 x 1 13 HCP-12-350 Clevis Pin 1/2 x 3 1

44PartsENGINE AND EXHAUST DRAWING (HIGH LIFT)

45PartsENGINE AND EXHAUST PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 48-128 Tail Pipe 12 48-106 Muffler 13 23-184 Male Connector 14 18-161

46PartsENGINE AND EXHAUST DRAWING (HIGH LIFT)

47PartsENGINE AND EXHAUST PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY26 HB-38-16-200 Bolt 3/8 - 16 x 2 1HWL-38 Lockwasher 3/8 127 HB-516-18-

3IntroductionSPECIFICATIONS FOR SWEEP STAR 48 HIGH LIFT & GROUND DUMPWEIGHTS AND DIMENSIONS HIGH LIFT GROUND DUMPLength 121" (307 cm) 108&quo

48PartsENGINE AND EXHAUST DRAWING (GROUND DUMP)

49PartsENGINE AND EXHAUST PARTS LIST (GROUND DUMP)REF# PART# DESCRIPTION QUANTITY1 48-128 Tail Pipe 12 48-106 Muffler 13 42-003 Hydrostatic Pump 1HSSH

ELECTRIC CLUTCH DRIVEN BELT DRIVE DRAWING

ELECTRIC CLUTCH DRIVEN BELT DRIVE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 48-038 Spring Bracket 12 HMB-100-10 Machine Bushing 1 x 10GA 43 21-445 S

52PartsFINGER REEL DRAWING (HIGH LIFT)

53PartsFINGER REEL PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 HB-34-10-550 Bolt 3/4 - 10 x 51/2 22 33-435 Tire and Wheel 23 HNTL-34-10 Nut

54PartsFINGER REEL DRAWING (GROUND DUMP)

55PartsFINGER REEL PARTS LIST (GROUND DUMP)REF# PART# DESCRIPTION QUANTITY1 HB-34-10-550 Bolt 3/4 - 10 x 51/2 22 33-435 Tire and Wheel 23 HNTL-34-10 N

56PartsREAR AXLE DRAWING (HIGH LIFT)

57PartsREAR AXLE PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 34-122 Short Elbow 42 76-240 Left Caliper 13 11-100 Linkage Yoke 5/16 34 76-30

4ServiceMAINTENANCEBefore servicing or making adjustments to machine, stop engine and remove key fromignition.Use all procedures and parts prescribed

58PartsREAR AXLE DRAWING (GROUND DUMP)

59PartsREAR AXLE PARTS LIST (GROUND DUMP)REF# PART# DESCRIPTION QUANTITY1 34-122 Short Elbow 42 76-240 Left Caliper 13 11-100 Linkage Yoke 5/16 34 76-

60PartsHOPPER AND TAILGATE DRAWING (HIGH LIFT)48-120 Dust and Filtration Pack for High Lift48-064 Hopper Filter 24" x 44"48-065 Tailgate Fil

61PartsHOPPER AND TAILGATE PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 48-005 Tailgate 12 48-023 Tailgate Screen 13 48-037 Left Dump Arm 14

62PartsHOPPER AND TAILGATE DRAWING (GROUND DUMP)

63PartsHOPPER AND TAILGATE PARTS LIST (GROUND DUMP)REF# PART# DESCRIPTION QUANTITY1 48-104 Tailgate 12* 48-063 Tailgate Filter Pack (optional) 13 48-1

64PartsNOTE: #8 is Gage Port76-322 15 SERIES SUNDSTRAND PUMP DRAWING (HIGH LIFT)

65Parts76-322 15 SERIES SUNDSTRAND PUMP PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 42-003-01 O-Ring 12 14-130 Ring 13 13-110-01 By-Pass Va

66PartsNOTE: #8 is Gage Port42-003 HYDROSTATIC PUMP DRAWING (GROUND DUMP)

67Parts42-003 HYDROSTATIC PUMP PARTS LIST (GROUND DUMP)REF# PART# DESCRIPTION QUANTITY1* 42-003-01 O-Ring 12 14-130 Ring 13 13-110-01 By-Pass Valve 14

5ServiceMAINTENANCE (CONTINUED)TIRE PRESSURECaution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires toe

68Parts48-137 REAR WHEEL MOTOR (10.3 C.I.) DRAWING

69Parts48-137 REAR WHEEL MOTOR (10.3 C.I.) PARTS LISTREF# PART# DESCRIPTION QUANTITY1* Water & Dirt Seal 12 13-615-05 Service Housing Assembly (in

70Parts76-023 3 -BANK HYDRAULIC VALVE DRAWING

71Parts76-023 3 -BANK HYDRAULIC VALVE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-023-03 Mounting Bracket 22 HN-516-18 Hex Nut 5/16 - 18 63 HW-14 W

72NOTES

73ReferenceDECAL LISTThis is a list of decals on the Sweep Star 48. Part number, description, and location will help in reordering de-cals.16-088* Mov

74ReferenceQUICK REFERENCE REPLACEMENT PARTSREPLACEMENT FILTERS23-031 Hydraulic Oil Filter (Ground Dump)48-083-01 Hydraulic Oil Filter (High Dump)78-0

LIMITED WARRANTYSMITHCO warrants this product to be free from defects in material and workmanship under normaluse for one year from the date of purcha

6ServiceMAINTENANCE (CONTINUED)BATTERYBatteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks orany ig

7ServiceSERVICE CHARTBefore servicing or making adjustments to the machine, stop engine, set park break, blockwheels and remove key from ignition.Foll