Smithco Super Star 42-00x (sn 4841 – 4984/12712 – 12799) P Manuel d'utilisateur

PARTS & SERVICEMANUALSUPER STAR 2 WHEEL DRIVEModel 42-001-D Bunker RakeSUPER STAR 3 WHEEL DRIVEModel 42-000-D Bunker RakeStarting Serial #12712 (2

8ServiceEND USER’S SERVICE CHARTC=Check or Clean at specified intervalsR=Replace at specified intervals* Tire pressure: 5 psi (0.35 bar)† Replace hydr

98Accessories42-026 84"(213CM) STAINLESS STEEL TOURNAMENT RAKE DRAWING

99Accessories42-026 84"(213CM) STAINLESS STEEL TOURNAMENT RAKE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HSTS-516-18-100 Stainless Truss Head Sc

100Accessories42-026 84"(213CM) STAINLESS STEEL TOURNAMENT RAKE DRAWING

101AccessoriesINSTALLATION INSTRUCTIONS1. Attach drawbar (Ref 9) to hitch (Ref 11) using clevis pin (Ref 10) and cotter pin (Ref 12).2. Attach rubber

102Accessories42-128 72" (183 CM) STAINLESS STEEL TOURNAMENT RAKE DRAWING

103Accessories42-128 72" (183 CM) STAINLESS STEEL TOURNAMENT RAKE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HSTS-516-18-100 Stainless Steel Trus

104Accessories42-128 72" (183 CM) STAINLESS STEEL TOURNAMENT RAKE DRAWING

105AccessoriesINSTALLATION INSTRUCTIONS1. Attach drawbar (Ref 9) to hitch (Ref 11) using clevis pin (Ref 10) and cotter pin (Ref 12).2. Attach rubber

106Accessories13-438 RAKE ASSEMBLY WITH FINISHING BLADES DRAWING

107Accessories13-438 RAKE ASSEMBLY WITH FINISHING BLADES PARTS LISTREF# PART# DESCRIPTION QUANTITY1 13-441 Right Rake 12 HMB-58-14 Machine Bushing 5

9ServiceADJUSTMENTSRAKE LIFT CYLINDERCompletely lower Rake Lift. Remove cotter pin (A) and clevis pin (B).Place attachment lift arms (C) at 1/16"

108Accessories13-606 RAKE ASSEMBLY WITH LEXAN BLADES DRAWING

109Accessories13-606 RAKE ASSEMBLY WITH LEXAN BLADES PARTS LISTREF# PART# DESCRIPTION QUANTITY1 13-441 Right Rake 12 HMB-58-14 Machine Bushing 5/8 x 1

110Accessories13-684 SAND RAKE BRUSH KIT DRAWINGHOLE LOCATION

111Accessories13-684 SAND RAKE BRUSH KIT PARTS LISTREF# PART# DESCRIPTION QUANTITY1 13-683 Brush Track 12 13-682 Brush 77 x 11 13 13-688 Brush Channel

112Accessories13-298 FAN RAKE ATTACHMENT DRAWING13-319 FAN RAKE KIT

113Accessories13-298 FAN RAKE ATTACHMENT PARTS LISTREF# PART# DESCRIPTION QUANTITY1 13-310 Rake 52 13-306 Frame 13 HB-38-16-100 Bolt 3/8 - 16 x 1 4HN-

114Accessories26-007 PROFESSIONAL INFIELD FINISHER DRAWING42-185 DRAG MAT KIT DRAWING

115Accessories26-007 PROFESSIONAL INFIELD FINISHER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 Rear Axle (part of main frame) 12 42-024 Rake Lift (part

116Accessories43-002 FLEX ACTION FIELD FINISHER WITH BRUSH DRAWING

117Accessories43-002 FLEX ACTION FIELD FINISHER WITH BRUSH PARTS LISTREF# PART# DESCRIPTION QUANTITY1 Rake Lift (comes with machine) 12 HCP-12-150 Cl

10ServiceADJUSTMENTS (CONTINUED)WHEEL ‘CREEP’ ADJUSTMENT‘Creep’ is when engine is running and hydrostatic transmis-sion is in neutral, but due to inad

118Accessories43-002 FLEX ACTION FIELD FINISHER WITH BRUSH DRAWING

119Accessories43-002 FLEX ACTION FIELD FINISHER WITH BRUSH INSTRUCTIONSASSEMBLY INSTRUCTIONS1. Install flail bar strap (Ref 20) to center of mounting

120Accessories26-008 FLEX ACTION FIELD FINISHER DRAWING

121Accessories26-008 FLEX ACTION FIELD FINISHER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 42-024 Rake Lift (comes with machine) 12 HCP-12-150 Clevis

122Accessories26-008 FLEX ACTION FIELD FINISHER DRAWING

123AccessoriesINSTALLATION INSTRUCTIONS1. Install flail bar (Ref 15) strap to center of mounting bar (Ref 7) with chain on top of flail bar strap andm

124Accessories43-043 FINISHING BRUSH KIT DRAWINGHOLE LOCATION

125Accessories43-043 FINISHING BRUSH KIT PARTS LISTREF# PART# DESCRIPTION QUANTITY1 13-682 Brush, 77 x 11 12 13-683 Brush Track 13 HB-14-20-075 Bolt,

126Accessories42-582 GREEN STAR RBS SPIKER SET (3) DRAWING

127Accessories42-582 GREEN STAR RBS SPIKER SET (3) DRAWINGREF# PART# DESCRIPTION QUANTITY1 11-094 Pillow Block 62 HNJ-114-12 Jam Nut 11/4 - 12 63 42-5

11ServiceADJUSTMENTS (CONTINUED)TO ADJUST FOOT PEDAL THROTTLE CABLE1. Jack up unit so that all drive wheel are off the ground. (Use jack stands)2. Sta

128Accessories42-586 GREEN STAR RBS MAIN FRAME DRAWING

129Accessories42-586 GREEN STAR RBS MAIN FRAME PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HHP-18 Bridge Pin 1/832 HB-38-16-125 Bolt 3/8 - 16 x 11/4 6H

130ReferenceNOTES

131ReferenceDECAL LISTThis is a list of decals located on the Super Star. Part number, description and location will help inreordering decals.13-556 D

132ReferenceQUICK REFERENCE REPLACEMENT PARTSREPLACEMENT FILTERS23-031 Hydraulic Oil Filter15-165-01 Air Filter Element with Pre-Cleaner Briggs and St

LIMITED WARRANTYSMITHCO warrants this product to be free from defects in material and workmanshipunder normal use for one year from the date of purcha

Part #60-14121203

12DiagramsWIRING DRAWINGColor Code ChartBl BlueBr BrownY YellowGrn GreenO OrangeR RedB BlackP PurpleW White

13Diagrams WIRING PARTS LISTREF # PART # DESCRIPTION QUANTITY1 12-003 Toggle Switch (part of 42-302 Kit) 115-472 Switch Boot 12 50-359 Oil Pressure W

14DiagramsHYDRAULIC DRAWING

15DiagramsHYDRAULIC PARTS LISTREF # PART # DESCRIPTION QUANTITY1 42-039 Front Wheel Motor (3 wheel drive only) 12 42-262 Hydraulic Hose (3 wheel drive

16PartsMAIN FRAME COMMON DRAWING

17PartsMAIN PARTS COMMON LISTREF# PART# DESCRIPTION QUANTITY1 42-777 Foot Pedal 12 42-767 Right Floor Mat 142-768 Left Floor Mat 13 42-064 Volt/Hour

Introduction Service Diagrams Parts Accessories ReferenceCONTENTSIntroduction... 1-3Introduction ...

18Parts3 WHEEL DRIVE FRONT FORK DRAWING

19Parts3 WHEEL DRIVE FRONT FORK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 13-718 Steering Wheel 13" 113-726 Center Cap 127-077 Decal, Smithco Ro

20Parts2 WHEEL DRIVE FRONT FORK DRAWING

21Parts2 WHEEL DRIVE FRONT FORK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 13-718 Steering Wheel 13" 113-726 Center Cap 127-077 Decal, Smithco R

22PartsLINKAGE DRAWING

23PartsLINKAGE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 42-769 Oil Tank Bracket 1HB-516-18-100 Bolt 5/16 - 18 x 1 2HNFL-516-18 Flange Whiz Lock Nut

24PartsLINKAGE DRAWING

25PartsLINKAGE PARTS LISTREF# PART# DESCRIPTION QUANTITY32 42-779 Seat Panel33 42-764 Decal, Control Panel 134 42-783 Choke 135 13-488 Key Switch (B&

26PartsGAS TANK DRAWING

27PartsGAS TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 42-014 Cap 12 50-081 Rubber Bumper 1HNFL-38-16 Flange Whiz Lock Nut 3/8 - 16 13 42-006 Gas

1IntroductionInformation needed when ordering replacement parts:1. Model Number of machine2. Serial Number of machine3. Name and Part Number of part4.

28PartsOIL TANK DRAWING

29PartsOIL TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 13-586 Filler Breather 113-586-01 Cap Gasket 113-586-02 Bottom Gasket 2HSM-8-32-050 Machine

30PartsPUMP AND ENGINE DRAWING

31PartsPUMP AND ENGINE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 42-353 Belt Guard 178-274 Cage Nut 2HB-14-20-075 Hex Bolt, 1/4 -20 x 3/42HWL-14 Lock

32PartsPUMP AND ENGINE DRAWING

33PartsPUMP AND ENGINE PARTS LISTREF# PART# DESCRIPTION QUANTITY31 HHP-18 Bridge Pin 1/8132 18-174 Elbow 90° 233 18-185 Elbow 134 34-109 Variable Pum

34PartsENGINE DRAWING

35PartsENGINE PARTS LISTREF # PART # DESCRIPTION QUANTITY1 34-109 Variable Pump 12 42-307 Cable Bracket 13 HB-516-18-100 Bolt 5/16 - 18 x

36PartsTorque To120 ft/lbs(156Nm)REAR AXLE DRAWING

37PartsREAR AXLE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 42-002-12 Nut 3/4 - 16 (part of 42-002) 22 42-007 Hub 13 HB-12-13-650 Bolt 1/2 - 13 x 61/2

2IntroductionSAFE PRACTICES1. It is your responsibility to read this manual and all publications associated with this machine (engine,accessories and

38PartsRAKE LIFT DRAWING

39PartsRAKE LIFT PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HHP-18 Bridge Pin 1/8 32 HCP-58-175 Clevis Pin 5/8 - 13/4 13 10-135 Hydraulic Cylinder 1HN

40Parts13-729 2-BANK HYDRAULIC VALVE DRAWING

41Parts13-729 2-BANK HYDRAULIC VALVE PARTS LISTREF # PART # DESCRIPTION QUANTITY1* 78-415-01 Body (complete with spacer and check valve) 12* 78-415-0

42Parts34-109 VARIABLE PUMP DRAWING

43Parts34-109 VARIABLE PUMP PARTS LISTREF # PART # DESCRIPTION QUANTITY1 14-222 O-Ring 12 14-130 Ring 13 13-110-01 By-Pass Valve 14 34-109-01 Valve Pl

44Parts42-039 FRONT WHEEL MOTOR (4.0 C.I.)DRAWING

45Parts42-039 FRONT WHEEL MOTOR (4.0 C.I.)PARTS LISTREF # PART # DESCRIPTION QUANTITY1* Water & Dirt Seal 12 42-002-01 Service Housing Assembly 14

46Parts42-002 REAR WHEEL MOTOR (8.0 C.I.)DRAWING

47Parts42-002 REAR WHEEL MOTOR (8.0 C.I.)PARTS LISTREF # PART # DESCRIPTION QUANTITY1* Water & Dirt Seal 12 42-002-01 Service Housing Assembly 14

3IntroductionSPECIFICATIONS SUPERSTARWEIGHTS AND DIMENSIONSLength 64" (163 cm)Width 57" (145 cm)Height 47" (119 cm)Wheel Base 41"

48Accessories42-302 ELECTRIC ON - OFF VALVE DRAWING

49Accessories42-302 ELECTRIC ON - OFF VALVE PARTS LISTREF # PART # DESCRIPTION QUANTITY1 42-263 Hydraulic Hose 22 76-260 Wire, Ground 13 42-264 Hydrau

50Accessories42-302 ELECTRIC ON - OFF VALVE WIRING

51Accessories42-302 ELECTRIC ON - OFF VALVE PARTS LISTREF # PART # DESCRIPTION QUANTITY1 42-263 Hydraulic Hose 22 76-260 Wire, Ground 13 42-264 Hydrau

52Accessories13-731 SINGLE BANK HYDRAULIC VALVE DRAWING

53Accessories13-731 SINGLE BANK HYDRAULIC VALVE PARTS LISTREF # PART # DESCRIPTION QUANTITY1* 13-731-01 Actuator Housing Assembly 12* 13-731-02 Valve

54Accessories43-003 HYDRAULIC SAND PLOW DRAWINGHYDRAULIC VALVE PLUMBING DRAWING

55Accessories43-003 HYDRAULIC SAND PLOW PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-38-16-350 Bolt, 3/8 - 16 x 31/2 (Part of machine) 2HW-38 Washe

56Accessories43-003 HYDRAULIC SAND PLOW DRAWINGHYDRAULIC VALVE PLUMBING DRAWING

57Accessories43-003 HYDRAULIC SAND PLOW INSTRUCTIONS1. Assemble Pusher Bars (Ref # 22 and 25) to Plow Blade (Ref # 16) using one 3/8 -16 x 1 Bolt (R

4ServiceMAINTENANCEBefore servicing or making adjustments to machine, stop engine and remove key from ignition.Use all procedures and parts prescribed

58Accessories42-011 -AB ALUMINUM SAND PLOW DRAWING42-011 -SB STEEL SAND PLOW DRAWING

59Accessories42-011 SAND PLOW PARTS LISTREF# PART# DESCRIPTION QUANTITY1 42-346 Lift Assembly (includes Ref# 20) 12 HNTL-12-13 Lock Nut 1/2 - 13 23 HB

60Accessories42-136 60" SAND PLOW DRAWING

61Accessories42-136 60" SAND PLOW PART LISTREF# PART# DESCRIPTION QUANTITY1 42-092 Lift Assembly (includes Ref# 20) 12 HNTL-12-13 Lock Nut 1/2 -

62Accessories42-315 LIGHT KIT - FRONT LIGHT MOUNT DRAWINGREAR LIGHT MOUNT DRAWING3 WHEEL DRIVE2 WHEEL DRIVE

63Accessories42-315 LIGHT KIT PART LISTREF# PART# DESCRIPTION QUANTITY1 42-317 Front Light 12 HSTP-14-20-075 Phillips Machine Screw 1/4 - 20 x 3/42HNF

64Accessories42-315 LIGHT KIT WIRING DRAWING

65Accessories42-315 LIGHT KIT WIRING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 8875 Bullet Terminal 48963 Heat Shrink 1/4"42 42-319 Wire Harness

66Accessories42-223 ADJUSTABLE DISC EDGER DRAWING

67Accessories42-223 ADJUSTABLE DISC EDGER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 42-203 Attachment Lift Assembly 12 HB-38-16-125 Bolt 3/8 - 16 x

5ServiceMAINTENANCETIRE PRESSURECaution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires toexplode. Tire

68Accessories42-750 CART PATH AND SIDEWALK EDGER DRAWING

69Accessories42-750 CART PATH AND SIDEWALK EDGER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HCP-12-200 Clevis Pin, 1/2 x 2 22 HHP-18-100 Bridge Pin, 1

70Accessories42-008 SAND CULTIVATOR DRAWING

71Accessories42-008 SAND CULTIVATOR PARTS LISTREF# PART# DESCRIPTION QTY1 HCP-58-175 Clevis Pin 5/8 - 13/4 12 10-135 Hydraulic Cylinder 13 18-168 90°

72Accessories42-340 SAND CULTIVATOR WITH SPRING TINES DRAWING

73Accessories42-340 SAND CULTIVATOR WITH SPRING TINES PARTS LISTREF# PART# DESCRIPTION QUANTITY1 42-177 Spring Holder 122 HB-516-18-100 Hex Bolt 5/16

74Accessories42-341 FIELD SCARIFIER WITH TINES AND CASTOR WHEELS DRAWING

75Accessories42-341 FIELD SCARIFIER WITH TINES AND CASTOR WHEELS PARTS LISTREF# PART# DESCRIPTION QUANTITY1 42-202 Tire & Wheel 242-202-01 Tire 9

76Accessories42-010 CONSTRUCTION LEVELING BLADE DRAWING

77Accessories42-010 CONSTRUCTION LEVELING BLADE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-12-13-500 Bolt 1/2 - 13 x 5 4HNTL-12-13 Lock Nut 1/2 - 1

6ServiceMAINTENANCEWHEEL MOUNTING PROCEDURE1. Turn machine off and remove key.2. Block one of the other wheels.3. Loosen nuts slightly on wheel to be

78Accessories42-210 GRADER BLADE DRAWINGBLADE CLIP DRAWING

79Accessories42-210 GRADER BLADE PARTS LISTREF# PART# DESCRIPTION QTY1 HHP-18 Bridge Pin 1/8 22 42-207 Grader Blade 1A 42-211 Right Blade Clip 1B HSTP

80Accessories42-178 INFIELD SCARIFIER WITH VERTICAL BLADES DRAWING

81Accessories42-178 INFIELD SCARIFIER WITH VERTICAL BLADES PARTS LISTREF# PART# DESCRIPTION QUANTITY1 42-203 Attachment Lift Assembly 12 HB-38-16-100

82Accessories42-178 SCARIFIER MOUNTING DRAWING

83Accessories42-178 SCARIFIER MOUNTING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HHP-18 Bridge Pin 1/832 10-135 Hydraulic Cylinder (part of machine)

84Accessories42-179 INFIELD SCARIFIER WITH CHISEL BLADES DRAWING

85Accessories42-179 INFIELD SCARIFIER WITH CHISEL BLADES PARTS LISTREF# PART# DESCRIPTION QUANTITY1 42-203 Attachment Lift Assembly 12 HB-38-16-125 Bo

86Accessories42-179 SCARIFIER MOUNTING DRAWING

87Accessories42-179 SCARIFIER MOUNTING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HHP-18 Bridge Pin 1/832 10-135 Hydraulic Cylinder (part of machine)

7ServiceSERVICE CHARTBefore servicing or making adjustments to the machine, stop engine, set park break, blockwheels and remove key from ignition.Foll

88Accessories42-285 SCARIFIER WITH VERTICAL BLADES

89Accessories42-285 SCARIFIER WITH VERTICAL BLADES PARTS LISTREF# PART# DESCRIPTION QUANTITY1 42-203 Attachment Lift Assembly 12 HB-38-16-100 Bolt 3/8

90Accessories42-285 SCARIFIER WITH VERTICAL BLADES MOUNTING DRAWING

91Accessories42-285 SCARIFIER WITH VERTICAL BLADES MOUNTING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HHP-18 Bridge Pin 1/832 Hydraulic Cylinder (

92Accessories42-700 WIRING DIAGRAM42-700 LEAF & DEBRIS BLOWER DRAWING

93Accessories42-700 WIRING DIAGRAM PARTS LISTREF# PART# DESCRIPTION QUANTITY1 8975 30 Amp Circuit Breaker (on machine)2 12-003 Toggle Switch 115-472

94Accessories42-700 LEAF & DEBRIS BLOWER - BELT GUARD DRAWING

95Accessories42-700 LEAF & DEBRIS BLOWER - BELT GUARD DRAWING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-38-16-125 Bolt, 3/8 -16 x 1¼ 11HNFL-3

96Accessories42-700 LEAF & DEBRIS BLOWER INSTALLATION

97Accessories42-700 INSTALLATION INSTRUCTIONSNote: To install the Leaf & Debris Blower, the rake lift must be removed prior to installation. Ins