Smithco TCV 5000 Turf Truck (sn DT310022 – Current) Operat Manuel d'utilisateur

Product Support: Hwy SS & Poplar Ave; Cameron WI 548221-800-891-9435 [email protected] & ServiceOperatorsTCV 5000Turf Care

8ServiceFMAINTENANCEBefore servicing or making adjustments to machine, stop engine and remove key fromignition.Use all procedures and parts prescribed

9ServiceMAINTENANCEENGINE OILWith strict emission control regulations now in effect, the CF-4 and CG-4 engine oils have been developed foruse with low

10ServiceWHEEL CREEPWHEEL CREEP"Creep" is when the engine is running and hydrostatic transmission is in neutral,but due to inadequate align

11ServiceMaintenance Service Interval Maintenance ProcedureTorque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))Change the engine oil and filter.After

12ServiceEND USER SERVICE CHARTDuplicate this page for routine useMon Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat SwitchCheck Steering Oper

13ServiceSTORAGETWO MONTHS1. Clean the exterior surfaces of the engine.2. Change the oil and filter while the engine is still warm from operation.3. D

14DiagramsWIRING DIAGRAMColor Code ChartBl BlueBr BrownY YellowG GreenO OrangeR RedB BlackP PurpleW WhiteUse dielectric grease on all electrical conne

15Diagrams WIRING DIAGRAMREF# PART# DESCRIPTION QUANTITY1 77-223 Timer 130-042-06 Relay 12 50-359 Warning Light 33 10-556 Speedometer 131-071 Speedome

16DiagramsHYDRAULIC DIAGRAMLetter Code ChartC CenterI InsideO OutsideTTopB Bottom

17DiagramsHYDRAULIC DIAGRAM PARTS LISTREF# PART# DESCRIPTION QUANTITY1 30-092 Hydraulic Hose 12 30-091 Hydraulic Hose 13 15-301 Orbitrol 14 30-094 Hyd

Introduction Service Diagrams Parts Accessories ReferenceCONTENTSIntroduction...

18DiagramsBODY & FRAME DRAWING

Parts19BODY & FRAME PARTS LISTREF# PART# DESCRIPTION QUANTITY1 31-015 Gondola Dump Box (Optional) 131-028 Tailgate Dump Box (optional) 12 31-063 R

20PartsNOSE CONE DRAWING

Parts21NOSE CONE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 13-726 Center Cap 127-077 Decal, Smithco Round 12 13-718 15" Steering Wheel 13 76-364

22PartsFRONT AXLE DRAWING

Parts23FRONT AXLE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HP-18-150 Cotter Pin 1/8 - 11/2 22 HNJ-58-18 Jam Nut 5/8 - 18 23 30-071 Hub Assembly 14 H

24PartsOIL AND FUEL TANK DRAWING

Parts25OIL AND FUEL TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 33-216 Battery 12 8-603 Battery Strap 13 13-747 Filler Breather 113-586-03 Fuel Ta

26PartsSEAT PANEL DRAWING

Parts27SEAT PANEL PARTS LISTREF# PART# DESCRIPTION QUANTITY1 31-046 Engine Cover (fiberglass) 12 27-055 Flush Hinge 2HSM 10-32-100 Machine Screw #10-3

1IntroductionInformation needed when ordering replacement parts:1. Model Number of machine2. Serial Number of machine3. Name and Part Number of part4.

28PartsENGINE AND PUMPS DRAWING

Parts29ENGINE, AND PUMPS PARTS LISTREF# PART# DESCRIPTION QUANTITY1 30-042 Kubota Diesel Engine 33.5 HP 123-145 O-ring 12 30-033 Throttle Cable Mount

30PartsCOOLER AND EXHAUST DRAWING

Parts31COOLER AND EXHAUST PARTS LISTREF# PART# DESCRIPTION QUANTITY1 30-133 Muffler 12 31-061 Muffler Hanger 13 HBFL-516-18-075 Flange Bolt, 5/16 - 1

32Parts31-015 GONDOLA DUMP BOX DRAWING

Parts3331-015 GONDOLA DUMP BOX PARTS LISTREF# PART# DESCRIPTION QUANTITY1 31-035 Dump Box 12 HCP-100-325 Clevis Pin 1 x 31/4 2HHP-18 Bridge Pin 1/8 13

34Parts31-028 CARGO TAILGATE BOX DRAWING

Parts3531-028 CARGO TAILGATE BOX PARTS LISTREF# PART# DESCRIPTION QUANTITY1 31-036 Cargo Box 12 HCP-100-325 Clevis Pin 1 x 31/4 2HHP-18 Bridge Pin 1/8

36Parts31-043 SINGLE-BANK HYDRAULIC VALVE DRAWING

Parts3731-043 SINGLE-BANK HYDRAULIC VALVE PARTS LISTREF # PART # DESCRIPTION QUANTITY1* 13-731-01 Actuator Housing Assembly 12* Relief valve 13*† 78-4

2IntroductionSAFE PRACTICES1. It is your responsibility to read this manual and all publications associated with this machine.2. Never allow anyone to

38Parts15-301 ORBITROL DRAWING

Parts3915-301 ORBITROL PARTS LISTREF # PART # DESCRIPTION QUANTITY1* O-Ring Seal 32* Quad Seal 13 15-301-14 Bearing Kit 1Bearing Race 2Bearing 14 Spoo

40Parts76-197 EATON GEAR PUMP DRAWING

Parts4176-197 EATON GEAR PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY1 Body 12 76-197-01 Front Plate 13* Washer 44 76-197-06 Cap Screw 85 76-197-07

42Parts30-102 EATON PUMP DRAWING

Parts4330-102 EATON PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY1 33-058-16 Valve Plate (CW Rotation) 12 33-058-26 Bearing (Press Fit) 13 33-058-25

44Parts30-102 EATON PUMP DRAWING

Parts4530-102 EATON PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY45 33-058-03 Cap Screw #10 - 24 x 1 846 33-058-02 Jam Nut 147 33-058-42 Washer 148*

46Parts30-101 EATON MOTOR DRAWING

Parts4730-101 EATON MOTOR PARTS LISTREF# PART# DESCRIPTION QUANTITY1 30-101-01 Shaft and Bearing Kit (7/8 splined 13T) 12* Seal 43* Exclusion Seal 14*

3IntroductionSPECIFICATIONSWEIGHTS AND DIMENSIONSLength 128" (325 cm)Width 72" (183 cm)Height w/ ROPS 84" (213 cm)Wheel Base 68" (

48AccessoriesDECAL LISTThis is a list of decals located on the Dump Truck. Part number, description and location will help in reorderingdecals.25-277

NOTES

QUICK REFERENCE REPLACEMENT PARTSREPLACEMENT FILTERS60-215 Hydraulic Oil Filter Assembly60-334 Oil Filter30-042-05 Air Cleaner Cartridge13-488 Key Swi

The Smithco Commercial Products Two-Year Limited WarrantySmithco, Inc. (Smithco) warrants your 2007 or newer Smithco Commercial Product (“Product”) p

This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is notlim-ited to, damage to seats due to wear or a

4IntroductionSET UPThe Dump Truck arrives from Smithco setup and ready for service. Depending on freight conditions battery mayneed to be installed.1.

5IntroductionA. Hour Meter - The hour meter indicates hours of machine operation. It operates only when the ignitionswitch is on.B. Glow Plug - When i

6ServiceOPERATIONBefore operating the Smithco Dump Truck, become familiar with all controls and functions. Also complete allmaintenance requirements a

7ServiceOPERATIONRun machine at half-throttle minimum, prior to operating tration pedal. This will ensureproper brake release.HILLSIDE OPERATIONDo NOT