Smithco Sweep Star V62 (sn 78191 – 78410) Parts & Serv Manuel d'utilisateur

PARTS & SERVICEMANUALSWEEP STAR V62With Electric ClutchModels 78-200-AStarting Serial # 78191 October, 2003Revised 9-8-04SMITHCO PRODUCT SUPPORT1

8ServiceSERVICE CHARTBefore servicing or making adjustments to the machine, stop engine, set park break, blockwheels and remove key from ignition.Foll

9ServiceEND USER'S SERVICE CHARTDuplicate this page for routine useMon Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat SwitchCheck Steerin

10ServiceADJUSTMENTSADJUSTMENT OF BELT TENSIONERThere are two belt tensioners on the Sweep Star V62. Onecontrols the tension on the belt from the engi

11STORAGEWhen storing, remove the key from the key switch to avoid unauthorized persons from operating machine.1. Before storing clean machine thoroug

12DiagramsWIRING DRAWING

13DiagramsWIRING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 78-342 Wire, Hour Meter to Ground 12 12-017 Hour Meter 13 78-343 Wire, Hour Meter to Buss

14DiagramsHYDRAULIC DRAWING

15DiagramsHYDRAULIC PARTS LISTREF# PART# DESCRIPTION QUANTITY1 78-247 Hydraulic Hose (brush motor to valve) 22 78-413 Hydraulic Pump 13 23-006 Oil Fil

16PartsBODY AND FRAME DRAWING

17PartsBODY AND FRAME PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HSTP-14-20-075 Phillips Truss Head Machine Screw 1/4 - 20 x 3/482 78-253 Right Guard

Introduction Service Diagrams Parts Accessories ReferenceCONTENTSIntroduction... 1-10Introduction...

18PartsENGINE AND CONTROLS DRAWING

19PartsENGINE AND CONTROLS PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HSM-10-32-063 Machine Screw #10 - 32 x 5/84HWL-10 Lockwasher #10 4HN-10-32 Nut #

20PartsENGINE AND CONTROLS DRAWING

21PartsENGINE AND CONTROLS PARTS LISTREF# PART# DESCRIPTION QUANTITY25 10-197 Exhaust Pipe 126 18-220 Muffler Clamp 11/4127 50-403 In-line Fuel Filter

22PartsPULLEY AND PUMP DRAWING

23PartsPULLEY AND PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-12-13-250 Bolt 1/2 - 13 x 21/2 (part of 78-224) 1HMB-12-14 Machine Bushing 1/2 -

24PartsBLOWER AND VACUUM HOUSING DRAWING

25PartsBLOWER AND VACUUM HOUSING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-492 Cap w/ Gauge 12 15-491 Gas Tank, 5 Gallon w/ Insert 13 78-439 Trap

26PartsFINGER REEL DRAWING

27PartsFINGER REEL PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HMB-58-14 Machine Bushing 5/8 x 14GA 62 HN-58-11 Nut 5/8 - 11 23 HB-58-11-300 Bolt 5/8

1IntroductionInformation needed when ordering replacement parts:1. Model Number of machine2. Serial Number of machine3. Name and Part Number of part4.

28PartsBRUSH REEL DRAWING

29PartsBRUSH REEL PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HMB-58-14 Machine Bushing 5/8 x 14GA 62 HN-58-11 Nut 5/8 - 11 23 HB-58-11-300 Bolt 5/8 -

30PartsREEL & HYDRAULIC PUMP DRAWING

31PartsREEL & HYDRAULIC PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY1 18-246 Male Elbow 22 78-228 Coupler 1/2"23 78-229 Nipple 1/2"24

32PartsHOPPER DRAWING

33PartsHOPPER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 78-305 Filter Insert 12 HBFL-516-18-075 Flange Bolt 5/16 - 18 x 3/472HNFL-516-18 Flange Whiz

34PartsHOPPER DRAWING

35PartsHOPPER PARTS LISTREF# PART# DESCRIPTION QUANTITY27 HMB-34-10 Machine Bushing 3/4 x 10GA 4HP-18-150 Cotter Pin 1/8 x 11/2228 78-319 Tailgate Adj

36Parts78-415 2-BANK VALVE DRAWING

37Parts78-415 2-BANK VALVE PARTS LISTREF# PART# DESCRIPTION QUANTITY1* 78-415-01 Body (complete with spacer and check valve) 12* 78-415-02 Spool HDM10

2IntroductionSAFE PRACTICES1. It is your responsibility to read this manual and all publications associated with this machine (engine, accesso-ries an

38PartsREAR AXLE / ELECTRIC BRAKE PARTS LIST

39PartsREAR AXLE / ELECTRIC BRAKE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 78-216 Axle Complete 12 78-216-02 Grease Seal 23 78-406 Hub Assembly (in

40Accessories78-201 REPLACEMENT BRUSH REEL DRAWING78-202 REPLACEMENT FINGER REEL DRAWING

41Accessories78-201 REPLACEMENT BRUSH REEL PARTS LISTREF# PART# DESCRIPTION QUANTITY1 78-222 Mounted Bearing 22 HB-38-16-125 Bolt 3/8 - 16 x 11/48HNF

42Accessories78-205 REMOTE VACUUM HOSE DRAWING

43Accessories78-205 REMOTE VACUUM HOSE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HBFL-516-18-075 Flange Bolt 5/16 - 18 x 3/41HNFL-516-18 Flange Whiz

44Accessories78-204 5TH WHEEL HITCH DRAWING

45Accessories78-204 5TH WHEEL HITCH PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-516-18-100 Bolt 5/16 - 18 x 1 2` HNTL-516-18 Lock Nut 5/16 - 18 22 H

46Accessories78-206 CLEVIS HITCH DRAWING

47Accessories78-206 CLEVIS HITCH PARTS LISTREF# PART# DESCRIPTION QUANTITY1 78-2443/4" Clevis 12 78-268 Hitch Insert 13 78-267 Tongue 1HB-12-13-3

3IntroductionSPECIFICATIONS FOR SWEEP STAR V62WEIGHTS AND DIMENSIONSLength 151" (384 cm)Width 68" (172 cm)Height 87" (221 cm)Weigh

48Accessories78-209 BALL HITCH DRAWING

49Accessories78-209 BALL HITCH PARTS LISTREF# PART# DESCRIPTION QUANTITY1 78-356 2" Ball Coupler 12 78-268 Hitch Insert 13 78-267 Tongue 14 HBFL-

50Accessories78-207 HYDRAULIC LIFT KIT DRAWING

51Accessories78-207 HYDRAULIC LIFT KIT PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-38-16-100 Bolt 3/8 - 16 x 1 6HNFL-38-16 Whiz Lock Nut 3/8 - 16 62

52Accessories78-416 3 - BANK HYDRAULIC VALVE DRAWING

53Accessories78-416 3 - BANK HYDRAULIC VALVE PARTS LISTREF# PART# DESCRIPTION QUANTITY1* 78-416-01 Body (complete with spacer and check valve) 12* 78

54Accessories78-203 HARD SURFACE SWEEPER DRAWING

55Accessories78-203 HARD SURFACE SWEEPER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-330 Brush 12 78-398 Strip Brush Holder 13 8869-1.25 Spring 11/4

56Accessories78-208 FILTER SYSTEM DRAWING

57Accessories78-208 FILTER SYSTEM PARTS LISTREF# PART# DESCRIPTION QUANTITY1 78-288 Filter Case 12 78-328 Filter 1

4ServiceMAINTENANCEBefore servicing or making adjustments to machine, stop engine and remove key from ignition.Use all procedures and parts prescribed

58Accessories78-210 &78-211 REEL AND HYDRAULIC PUMP DRAWING

59Accessories78-210 &78-211 REEL AND HYDRAULIC PUMP DRAWINGREF# PART# DESCRIPTION QUANTITY2 78-228 Coupler 1/2"13 78-229 Nipple 1/2"14

60Accessories78-210 NYLON BRUSH HEAD DRAWING

61Accessories78-210 NYLON BRUSH HEAD PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-14-20-075 Bolt 1/4 - 20 x 3/45HNFL-14-20 Flange Whiz Lock Nut 1/4 -

62Accessories78-211 RUBBER FINGER HEAD DRAWING

63Accessories78-211 RUBBER FINGER HEAD PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-14-20-075 Bolt 1/4 - 20 x 3/45HNFL-14-20 Flange Whiz Lock Nut 1/4

64NOTES

65ReferenceDECAL LISTThis is a list of decals on the Sweep Star V62. Part numbers, description, and location will help in reorderingdecals.16-088 Deca

66QUICK REFERENCEREPLACEMENT FILTERS23-031 Hydraulic Oil Filter Element50-403 In-Line Fuel Filter34-112-01 Engine Oil Filter Element Kawasaki# 49065-2

The Smithco Commercial Products Two-Year Limited WarrantySmithco, Inc. (Smithco) warrants your 2007 or newer Smithco Commercial Product (“Product”) p

5ServiceMAINTENANCE (CONTINUED)TIRE PRESSURECaution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires toe

This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is notlim-ited to, damage to seats due to wear or a

6ServiceMAINTENANCE (CONTINUED)BATTERYBatteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or anyig

7ServiceOVERLOADING DEBRIS HOPPER AND WEAR ON VACUUM HOUSINGOVERLOAING DEBRIS HOPPERSmithco Sweeper-Vacs are designed to carry the following maximum l