Smithco Sweep Star 60 (sn 2242 – 2296) Parts & Service Manuel d'utilisateur

Product Support: Hwy SS & Poplar Ave; Cameron WI 548221-800-891-9435 [email protected] & ServiceSweep Star 60Gas and Diesel

8ServiceEND USER SERVICE CHARTDuplicate this page for routine use.Mon Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat SwitchCheck Steering Oper

9ServiceADJUSTMENTSPARK BRAKE ADJUSTMENTBy turning knob on end of park brake lever you can tighten or loosen brake asmall amount. To tighten turn the

10DiagramsDIESEL WIRING DIAGRAMColor Code ChartBl BlueBr BrownY YellowGrn GreenO OrangeR RedB BlackP PurpleW White

11DiagramsDIESEL WIRING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 22-073 Battery 148-166 Battery Holddown 12 48-147 Black Battery Cable 13 48-157 Red

12DiagramsColor Code ChartBl BlueBr BrownY YellowGrn GreenO OrangeR RedB BlackP PurpleW WhiteGAS WIRING DIAGRAM

13DiagramsGAS WIRING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-397 Voltmeter 12* 76-269 Power Wire to Hour Meter 13 12-017 Hour Meter 14* 76-209 G

14DiagramsHYDRAULIC DIAGRAM76-023 Hydraulic ValveRelief Valve set at 2000 psi (137.93 bar)76-398 Hydrostatic PumpDisplacement Variable to 1.44 in3/R (

15DiagramsHYDRAULIC DIAGRAM PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-242 Hydraulic Cylinder 22 76-115 Hydraulic Hose 13 76-114 Hydraulic Hose 14

16PartsBODY AND FRAME DRAWINGWhen Filtration System is to be installed, Ref. 9 Hopper Screen Cover is to be removed.When Filters are used, 76-262 Tail

17PartsBODY AND FRAME PARTS LISTREF# PART# DESCRIPTION QUANTITY1§ 60-130 Tire and Wheel 160-130-01 Tire 18 x 9.50 - 8 160-130-02 Wheel 18839 Windshiel

Introduction Service Diagrams Parts Accessories ReferenceCONTENTSIntroduction ...1-10Introduction...

18PartsROLL-OVER PROTECTION DRAWING

19PartsROLL-OVER PROTECTION PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-377 Right Seat Belt Bracket 12 HB-38-16-200 Bolt 3/8 - 16 x 2 4HNTL-38-16 Lo

20PartsSTEERING DRAWING

21PartsSTEERING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 48-186 Steering Shaft 1HWK-316-075 Woodruff Key 3/16 x 3/4 12 76-362 Tilt Steering Mechani

22PartsFRONT FORK DRAWING

23PartsFRONT FORK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HW-38 Washer 3/8 (as Req'd) 142 HB-38-16-200 Bolt 3/8 - 16 x 2 2HNTL-38-16 Locknut 3

24PartsGAS LINKAGE DRAWING

25PartsGAS LINKAGE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-299 Pedal Pad Long 12 HB-516-18-075 Bolt 5/16 - 18 x 3/4 2HW-516 Washer 5/16 2HNTL-51

26PartsDIESEL LINKAGE DRAWING

27PartsDIESEL LINKAGE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-299 Pedal Pad Long 12 HB-516-18-075 Bolt 5/16 - 18 x 3/4 2HW-516 Washer 5/16 2HNTL

1IntroductionInformation needed when ordering replacement parts:1. Model Number of machine.2. Serial Number of machine.3. Name and Part Number of part

28PartsGAS CONSOLE DRAWING

29PartsGAS CONSOLE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 77-261 Circuit Breaker 18977 Circuit Breaker Boot 12 12-017 Hour Meter 13 76-397 Voltmet

30PartsDIESEL CONSOLE DRAWING

31PartsDIESEL CONSOLE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 50-359 Warning Indicator Light 32 12-017 Hour Meter 13 HSA-8-075 Tapping Screw #8 x 3

32AccessoriesGASTANK AND OIL TANK DRAWING

33AccessoriesGAS TANK AND OIL TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 18-133 Barb Fitting 22 18-009 Street Elbow 1/2 13 18-008 Pipe Reducer 3/

34PartsDIESEL FUEL TANK AND OIL TANK DRAWING

35PartsDIESEL FUEL TANK AND OIL TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-491 Fuel Tank 1HB 14-20-075 Bolt 1/4 - 20 x 3/4 4HWL-14 Lockwasher

36PartsOIL FILTER DRAWINGHYDRAULIC LIFT CYLINDER DRAWING

37PartsOIL FILTER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 23-006 Oil Filter 123-031 Filter Element (replacement only) 12 18-008 Pipe Reducer 3/4 x

2IntroductionSAFE PRACTICES.It is your responsibility to read this manual and all publications associated with this machine (engine, accessoriesand at

38PartsREEL LIFT CYLINDER DRAWINGTAILGATE CYLINDER DRAWING

39PartsREEL LIFT CYLINDER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HNTL-38-16 Lock Nut 3/8 - 16 22 18-188 Elbow 3/8 SAE 23 76-478 Hydraulic Cylinder

40PartsGAS ENGINE AND EXHAUST DRAWING

41PartsGAS ENGINE AND EXHAUST PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-197 Gear Pump 12 23-133 Adjustable Elbow 90° 13 18-133 Barb Fitting 24 23-

42PartsKUBOTA DIESEL ENGINE AND EXHAUST DRAWING

43PartsKUBOTA DIESEL ENGINE AND EXHAUST PARTS LISTREF# PART# DESCRIPTION QUANTITY1 23-188 Male Connector 3/8 12 23-129 Elbow 90° 13 76-197 Gear Pump 1

44PartsKUBOTA DIESEL ENGINE AND EXHAUST DRAWING (CONTINUED)

45PartsKUBOTA DIESEL ENGINE AND EXHAUST PARTS LIST (CONTINUED)REF# PART# DESCRIPTION QUANTITY30 77-185 Front Engine Mount 1HB-38-16-175 Bolt 3/8 - 16

46PartsELECTRIC CLUTCH DRIVEN BELT DRIVE DRAWING

47PartsELECTRIC CLUTCH DRIVEN BELT DRIVE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 48-038 Spring Bracket 12 HMB-100-10 Machine Bushing 1 x 10GA 23 21

3IntroductionSPECIFICATIONS FOR SWEEP STAR 60 GAS & DIESELWEIGHTS AND DIMENSIONSLength 129" (328 cm)Width 74.5" (179 cm)Height with

48PartsFINGER/BRUSH REEL DRAWING

49PartsFINGER /BRUSH REEL PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-34-10-550 Bolt 3/4 - 10 x 51/22HNTL-34-10 Lock Nut 3/4 - 10 22 33-435 Tire and

50PartsTorque to 160 ft/lbs(208Nm)REAR AXLE DRAWING

51PartsREAR AXLE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-233 Rear Beater Panel 12 HB-38-16-125 Bolt 3/8 - 16 x 11/4 2HW-38 Washer 3/8 4HNTL-38-1

52PartsREAR AXLE DRAWINGTorque to 160 ft/lbs(208Nm)

53PartsREAR AXLE PARTS LISTREF# PART# DESCRIPTION QUANTITY28 76-238 Wheel Motor 2HWK-516-100 Woodruff Key 5/16 x 1 229 60-268 Lug Nut 1/2 - 20 x 15/16

54PartsHOPPER DRAWING

55PartsHOPPER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-414 Left Tailgate Dump Bar 1HMB-114-10 Machine Bushing 11/4 x 10 GA 12 76-237 Hopper 13 76

56PartsHOPPER DRAWING

57PartsHOPPER PARTS LISTREF# PART# DESCRIPTION QUANTITY23 HMB-114-10 Machine Bushing 11/4 x 10GA 2 As Req’d24 HKSQ-14-150 Machine Key 1/4 x 1/4 x 11/2

4ServiceMAINTENANCELUBRICATIONUse No. 2 General Purpose Lithium Base Grease and lubricate every 100 hours. The Sweep Star 60 has elevengrease fittings

58PartsTAILGATE DRAWING

59PartsTAILGATE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-262 Tailgate Screen 12 76-243 Tailgate 13 HB-12-13-300 Bolt 1/2 - 13 x 3 2HMB-12-14 Mac

60Parts77-239 EATON HYDROSTATIC PUMP DRAWING (DIESEL)

61Parts77-239 EATON HYDROSTATIC PUMP PARTS LIST (DIESEL)REF# PART# DESCRIPTION QUANTITY1 60-343-52 Drive Shaft (splined) 12 60-343-08 Needle Bearing

62Parts76-398 EATON HYDROSTATIC PUMP DRAWING (GAS)

63Parts76-398 EATON HYDROSTATIC PUMP PARTS LIST (GAS)REF# PART# DESCRIPTION QUANTITY1 76-398-01 Drive Shaft (splined) 12 60-343-08 Needle Bearing (wi

64Parts76-197 EATON GEAR PUMP DRAWING

65Parts76-197 EATON GEAR PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY1 Body 12 76-197-01 Front Plate 13* Washer 44 76-197-06 Cap Screw 85 76-197-07

66Parts76-238 REAR WHEEL MOTOR DRAWING (14.5 CI)

67Parts76-238 REAR WHEEL MOTOR PARTS LIST (14.5 CI)REF# PART# DESCRIPTION QUANTITY1* Water & Dirt Seal 12† 13-615-05 Service Housing Assembly 13*

5ServiceMAINTENANCE (CONTINUED)TIRE PRESSURECaution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to

68Parts76-023 3 -BANK HYDRAULIC VALVE DRAWING

69Parts76-023 3 -BANK HYDRAULIC VALVE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-023-03 Mounting Bracket 22 HN-516-18 Hex Nut 5/16 - 18 63 HW-14 W

70Accessories76-271 DUST/DIRT FILTRATION SYSTEM

71Accessories76-271 DUST/DIRT FILTRATION SYSTEMREF# PART# DESCRIPTION QUANTITY1* 76-249 Tailgate Screen for Filter (28 x 58) 1*15-437-01 Keeper 2HRS-3

72NOTES

73ReferenceDECAL LISTThis is a list of decals located on the Sweep Star 60. Part number, description and location will help in reordering de-cals.16-0

74ReferenceQUICK REFERENCE REPLACEMENT PARTSREPLACEMENT FILTERS23-031 Hydraulic Oil Filter13-531 Oil filter76-395-01 Air Cleaner Cartridge Briggs # 84

The Smithco Commercial Products Two-Year Limited WarrantySmithco, Inc. (Smithco) warrants your 2007 or newer Smithco Commercial Product (“Product”) p

This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is notlim-ited to, damage to seats due to wear or a

6ServiceMAINTENANCE (CONTINUED)WHEEL MOUNTING PROCEDUREREAR WHEELS1. Set park brake. Turn machine off and remove key.2. Block one of the other wheels.

7ServiceSERVICE CHARTBefore servicing or making adjustments to the machine, stop engine, set park break, blockwheels and remove key from ignition.Foll