Smithco Sweep Star 48 (sn 5019 – 5059) Parts & Service Manuel d'utilisateur

PARTS & SERVICEMANUALSWEEP STAR 48High DumpModel 48-000-CStarting Serial #: GH 5019 June, 2004SMITHCO PRODUCT SUPPORT1-800-891-9435Hwy SS and Popl

8ServiceEND USERS SERVICE CHARTC=Check or Clean at specified intervalsR=Replace at specified intervals* Tire pressure: 20 psi (1.4 bar) maximum on all

9ServiceADJUSTMENTSPARK BRAKE ADJUSTMENTBy turning knob on end of park brake lever you can tighten or loosen brake asmall amount. To tighten turn the

10ServiceREEL HEIGHT ADJUSTMENTBelow are the various ways that the Sweep Star 48 castor wheels can be adjusted to accommodate for the fin-ger/brush re

11NOTES

12DiagramsColor Code ChartBl BlueBr BrownY YellowGrn GreenO OrangeR RedB BlackP Purple WIRING DIAGRAM

13Diagrams WIRING DIAGRAM PARTS LISTREF# PART# DESCRIPTION QUANTITY1 22-003 Ammeter 12 76-269 Power Wire to Hour Meter 13 12-017 Hour Meter 14 76-259

14DiagramsHYDRAULIC DIAGRAM (HIGH LIFT)76-023 3-Bank Hydraulic ValveRelief Valve set at 2000 PSI(137.93 Bar)76-322 Hydrostat PumpDisplacement Variable

15DiagramsHYDRAULIC DIAGRAM PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 76-242 Hydraulic Cylinder 22 48-012 Hydraulic Hose 13 48-013 Hydrau

16DiagramsBODY AND FRAME DRAWING (HIGH LIFT)

17PartsBODY AND FRAME PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 60-130 Tire and Wheel 160-130-01 Tire 18 x 9.5 x 8 160-130-02 Wheel 12 48

Introduction Service Diagrams Parts Accessories ReferenceCONTENTSIntroduction ...1-10Introduction ...

18PartsROLL OVER PROTECTION DRAWING

19PartsROLL OVER PROTECTION PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-38-16-100 Bolt, 3/8 - 16 x 1 4HWL-38 Lock Washer, 3/8 - 16 42 48-210 Left

20PartsSTEERING DRAWING

21PartsSTEERING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 48-186 Steering Shaft 1HWK-316-075 Woodruff Key 3/16 x 3/4 12 76-362 Tilt Steering Mechani

22PartsFRONT FORK DRAWING

23PartsFRONT FORK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HW-3/8 Washer 3/8 (as Req'd) 142 HB-38-16-200 Bolt 3/8 - 16 x 2 2HNTL-38-16 Locknut

24PartsLINKAGE DRAWING (HIGH LIFT)

25PartsLINKAGE PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 HB-38-16-250 Bolt 3/8 - 16 x 21/2 2HNTL-38-16 Lock Nut 3/8 - 16 22 48-026 Seat P

26PartsCONSOLE DRAWING (HIGH LIFT)

27PartsCONSOLE PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 34-146 Panel Mount Circuit Breaker 134-145 Circuit Breaker Boot 12 12-017 Hour M

1IntroductionInformation needed when ordering replacement parts:1. Model Number of machine2. Serial Number of machine3. Name and Part Number of part4.

28PartsFUEL AND OIL TANK DRAWING (HIGH LIFT)

29PartsFUEL AND OIL TANK PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 15-491 Gas Tank 12 15-492 Cap with Gauge 13 8832-193/4" Hose 118-

30PartsHYDRAULIC LIFT CYLINDER DRAWINGINCLINOMETER DRAWING

31PartsHYDRAULIC LIFT CYLINDER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-242 Hydraulic Cylinder 176-242-01 Seal Kit 12 23-167 Elbow 23 76-242-02 C

32PartsREEL LIFT CYLINDER DRAWINGTAILGATE CYLINDER DRAWING

33PartsREEL LIFT CYLINDER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 18-168 Elbow 22 HP-18-100 Cotter Pin 1/8 x 1 13 HCP-12-350 Clevis Pin 1/2 x 3 1

34PartsENGINE AND EXHAUST DRAWING (HIGH LIFT)

35PartsENGINE AND EXHAUST PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 23-184 Male Connector 12 18-161 Straight Thread Elbow 23 23-139 Barb

36PartsENGINE AND EXHAUST DRAWING (HIGH LIFT)

37PartsENGINE AND EXHAUST PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY23 48-169 Front Cooler Bracket 1HB-516-18-100 Bolt 5/16 -18 x 1 1HNTL-

2IntroductionSAFE PRACTICES1. It is your responsibility to read this manual and all publications associated with this machine (engine,accessories and

38PartsELECTRIC CLUTCH DRIVEN BELT DRIVE & MUFFLER DRAWING

39PartsELECTRIC CLUTCH DRIVEN BELT DRIVE & MUFFLER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 48-038 Spring Bracket 12 HMB-100-10 Machine Bushing

40PartsFINGER / BRUSH REEL DRAWING (HIGH LIFT)

41Parts* 34-101-02 Pad Kit with 2 Pads and Steel Support Plates 2 Kits per AxleFINGER / BRUSH REEL PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTI

42PartsREAR AXLE DRAWING (HIGH LIFT)

43PartsREAR AXLE PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 34-122 Short Elbow 42 76-240 Left Caliper 13 11-100 Linkage Yoke 5/16 34 76-30

44Parts48-120 Dust and Filtration Pack for High Lift48-064 Hopper Filter 24" x 44"48-065 Tailgate Filter 17" x 50"HOPPER AND TAILG

45PartsHOPPER AND TAILGATE PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 48-005 Tailgate 12 48-023 Tailgate Screen 13 48-037 Left Dump Arm 14

46PartsNOTE: #8 is Gage Port76-322 15 SERIES SUNDSTRAND PUMP DRAWING (HIGH LIFT)

47Parts76-322 15 SERIES SUNDSTRAND PUMP PARTS LIST (HIGH LIFT)REF# PART# DESCRIPTION QUANTITY1 42-003-01 O-Ring 12 14-130 Ring 13 13-110-01 By-Pass Va

3IntroductionSPECIFICATIONS FOR SWEEP STAR 48 HIGH LIFTWEIGHTS AND DIMENSIONS HIGH LIFTLength 121" (307 cm)Width 60" (153 cm)Height with Hop

48Parts48-137 REAR WHEEL MOTOR (10.3 C.I.) DRAWING

49Parts48-137 REAR WHEEL MOTOR (10.3 C.I.) PARTS LISTREF# PART# DESCRIPTION QUANTITY1* Water & Dirt Seal 12 13-615-05 Service Housing Assembly (in

50Parts76-023 3 -BANK HYDRAULIC VALVE DRAWING

51Parts76-023 3 -BANK HYDRAULIC VALVE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-023-03 Mounting Bracket 22 HN-516-18 Hex Nut 5/16 - 18 63 HW-14 W

52NOTES

53ReferenceDECAL LISTThis is a list of decals on the Sweep Star 48. Part number, description, and location will help in reordering de-cals.16-088* Mov

54ReferenceQUICK REFERENCE REPLACEMENT PARTSREPLACEMENT FILTERS48-083-01 Hydraulic Oil Filter (High Dump)78-090 Oil Filter Kohler# 12 050 0176-311 Air

LIMITED WARRANTYSMITHCO warrants this product to be free from defects in material and workmanship under normaluse for one year from the date of purcha

4ServiceMAINTENANCEBefore servicing or making adjustments to machine, stop engine and remove key fromignition.Use all procedures and parts prescribed

5ServiceMAINTENANCE (CONTINUED)TIRE PRESSURECaution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires toe

6ServiceMAINTENANCE (CONTINUED)BATTERYBatteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks orany ig

7ServiceSERVICE CHARTBefore servicing or making adjustments to the machine, stop engine, set park break, blockwheels and remove key from ignition.Foll