Smithco Spray Star 3180 (sn 300G159 – 300G168) Parts & Manuel d'utilisateur

Spray Star 3180Model 30-000-BSN: 300G159August 2013Product Support: Hwy SS & Poplar Ave; Cameron WI 548221-800-891-9435 productsupport@smithc

8ServiceSERVICE CHARTBefore servicing or making adjustments to the machine, stop engine, block wheels andremove key from ignition.Follow all procedur

98AccessoriesFOAM MARKER DRAWINGREF# PART# DESCRIPTION QUANTITY1 15-507 Foamer Tubing 12 14-291-02 Tank 13 14-291-01 Black Cover 114-291-03 Compressor

99AccessoriesNOTES

100Accessories15-511 FOAM NOZZLE SUB ASSEMBLY DRAWINGREF# PART# DESCRIPTION QUANTITY1* 15-511-01 Foam Nozzle Inlet Body 115-511-02 Foam Sponge 115-511

101Accessories14-515 WATER METER KIT (GALLONS)15-618 WATER METER KIT (LITERS)REF # PART # DESCRIPTION QUANTITY1 14-524 Filler Outlet 12 14-514 Water

102Accessories30-006 FRESH WATER TANK DRAWING

103Accessories30-006 FRESH WATER TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-516-18-075 Bolt 5/16 - 18 x 3/4 4HW-516 Washer 5/16 4HWL-516 Lock

104Accessories30-007 CHEMICAL CLEANLOAD DRAWINGREF# PART # DESCRIPTION QUANTITY1 16-156 Elbow 22 8897-125 11/4" Discharge Hose 125" 118-116

105AccessoriesOPERATING INSTRUCTIONSTART-UP1. All Cleanload valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ba

106Accessories15-620 CHEMICAL CLEAN LOAD® PARTS DRAWING

107Accessories15-620 CHEMICAL CLEAN LOAD® PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-620-04 Cleanload Eductor 12 Plug, 1/2”13 15-620-14 Ball Valve,

9ServiceEND USER SERVICE CHARTDuplicate this page for routine useMon Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat SwitchCheck Steering Opera

108Accessories15-835 TANK RINSING SYSTEMREF# PART# DESCRIPTION QUANTITY1 16-961 1" Adapter 12 16-962 1" Coupler 13 16-864 1" FTP Elbow

109AccessoriesDECAL LISTThis is a list of decals located on the Spray Star 3180. Part number, description and location will help in reorder-ing decals

110AccessoriesQUICK REFERENCE REPLACEMENT PARTSREPLACEMENT FILTERS60-215 Hydraulic Oil Filter Assembly60-334 Oil Filter30-042-05 Air Cleaner Cartridge

The Smithco Commercial Products Two-Year Limited WarrantySmithco, Inc. (Smithco) warrants your 2007 or newer Smithco Commercial Product (“Product”) p

This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not lim-ited to, damage to seats due to wear or

10ServiceSTORAGETo prevent damage from freezing, pour window washer fluid into spray systems tank andoperate pump to circulate mix through gun and hos

11ServiceNOTESE

12ServiceWIRING DIAGRAMREF# PART# DESCRIPTION QUANTITY1 77-223 Timer 130-042-06 Relay 12 50-359 Warning Light 33 10-556 Speedometer 14 12-017 Hour Met

13Service WIRING DIAGRAMREF# PART# DESCRIPTION QUANTITY13 77-207 Buzzer 114 16-998 Hypro Pump 115 18-372 3-Way ball Valve 116 33-480 Pressure Switch 1

14DiagramsHYDRAULIC DIAGRAMUse dielectric grease on all electrical connections.Letter Code ChartC CenterI InsideO OutsideTTopB Bottom

15DiagramsHYDRAULIC DIAGRAM PARTS LISTREF# PART# DESCRIPTION QUANTITY1 30-156 Hydraulic Hose 12 30-091 Hydraulic Hose 13 15-301 Orbitrol 14 30-094 Hyd

16DiagramsBODY & FRAME DRAWING

Parts17BODY & FRAME PARTS LISTREF# PART# DESCRIPTION QUANTITY1 30-095 318 Gallon Tank (fiberglass) 125-372 Decal, Smithco 4" Star 130-016 Dec

Introduction Service Diagrams Parts Accessories ReferenceCONTENTSIntroduction ... 1-3Introduction ...

18PartsNOSE CONE DRAWING

Parts19NOSE CONE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 13-726 Center Cap 127-077 Decal, Smithco Round 12 13-718 15" Steering Wheel 13 76-364

20PartsNOSE CONE DRAWING

Parts21NOSE CONE PARTS LISTREF# PART# DESCRIPTION QUANTITY27 48-066 Pedal Grip 128 10-163 Forward Foot Pedal 129 HB-14-20-075 Bolt 1/4 -20 x 3/4 2HNF

22PartsLINKAGE DRAWING

Parts23LINKAGE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 60-106 Control Lever 134-021 Linkage Rod 1HN-516-24 Nut 5/16 - 24 12 30-153 Center Console 1

24PartsFRONT AXLE DRAWING

Parts25FRONT AXLE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HP-18-150 Cotter Pin 1/8 - 11/2 22 HNJ-58-18 Jam Nut 5/8 - 18 23 30-071 Hub Assembly 14 H

26PartsOIL AND FUEL TANK DRAWING

Parts27OIL AND FUEL TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 13-747 Filler Breather 113-586-03 Fuel Tank Neck 1HSM-10-32-063 Machine Screw #10-

1IntroductionInformation needed when ordering replacement parts:1. Model Number of machine2. Serial Number of machine3. Name and Part Number of part4.

28PartsSEAT PANEL DRAWING

Parts29SEAT PANEL PARTS LISTREF# PART# DESCRIPTION QUANTITY1 31-046 Engine Cover (fiberglass) 12 31-048 T-Handle Latch 13 27-055 Flush Hinge 2HSM 10-3

30PartsENGINE AND PUMPS DRAWING

Parts31ENGINE, AND PUMPS PARTS LISTREF# PART# DESCRIPTION QUANTITY1 30-042 Kubota Diesel Engine 33.5 HP 123-145 O-Ring 1HW-14 Flat Washer, 1/4 52 30-

32PartsENGINE AND PUMPS DRAWING

Parts33ENGINE, AND PUMPS PARTS LISTREF# PART# DESCRIPTION QUANTITY29 30-041 Engine Mount RH 1HBM-10-1.5-30 Bolt #10 - 1.5 x 30 6HWLM-10 #10 Lock Wash

34PartsCOOLER AND EXHAUST DRAWING

Parts35COOLER AND EXHAUST PARTS LISTREF# PART# DESCRIPTION QUANTITY1 30-133 Muffler 12 HBFL-516-18-075 Flange Bolt 5/16 - 18 x 3/4 4HNFL-516-18 Flang

36PartsREAR WHEEL DRIVE DRAWING

Parts37REAR WHEEL DRIVE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 18-394 Elbow 22 18-301 Straight Thread Elbow 43 30-099 Auburn Wheel Drive 24 30-100

2IntroductionSAFE PRACTICES1. It is your responsibility to read this manual and all publications associated with this machine.2. Never allow anyone to

38PartsTANK DRAWING

Parts39TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-38-16-200 Bolt 3/8 - 16 X 2 4HW-38 Washer 3/8 4HNTL-38-16 Lock Nut 3/8 - 16 42 30-051 Rear T

40PartsTURBO-QUAD AGITATOR DRAWING

Parts41TURBO-QUAD AGITATOR PARTS LISTREF# PART# DESCRIPTION QUANTITY1 16-036 Agitator Jet (Includes one each 1/8", 5/53", and 3/16" o

42Parts15-301 ORBITROL DRAWING

Parts4315-301 ORBITROL PARTS LISTREF # PART # DESCRIPTION QUANTITY1* O-Ring Seal 32* Quad Seal 13 15-301-14 Bearing Kit 1Bearing Race 2Bearing 14 Spoo

44Parts16-998 HYPRO ® PUMP DRAWING

Parts4516-998 HYPRO ® PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY1 16-998-01 Drain Plug 42 16-998-02 Pump Casing 13 16-998-03 Impeller Nut 14 16-9

46Parts30-102 EATON PUMP DRAWING

Parts4730-102 EATON PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY1 33-058-16 Valve Plate (CW Rotation) 12 33-058-26 Bearing (Press Fit) 13 33-058-25

3IntroductionSPECIFICATIONS SPRAY STAR 3180WEIGHTS AND DIMENSIONSLength 128" (325 cm)Width 72" (183 cm)Height w/ ROPS 84" (213 cm)Heig

48Parts30-102 EATON PUMP DRAWING

Parts4930-102 EATON PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY45 33-058-03 Cap Screw #10 - 24 x 1 846 33-058-02 Jam Nut 147 33-058-42 Washer 148*

50Parts30-101 EATON MOTOR DRAWING

Parts5130-101 EATON MOTOR PARTS LISTREF# PART# DESCRIPTION QUANTITY1 30-101-01 Shaft and Bearing Kit (7/8 splined 13T) 12* Seal 43* Exclusion Seal 14*

52Parts76-197 EATON GEAR PUMP DRAWING

Parts5376-197 EATON GEAR PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY1 Body 12 76-197-01 Front Plate 13* Washer 44 76-197-06 Cap Screw 85 76-197-07

54Accessories3182 PLUMBING DRAWING (RAVEN 440)

55Accessories3182 PLUMBING PARTS LIST (RAVEN 440)REF# PART# DESCRIPTION QUANTITY1 16-155 Elbow 12 16-150 Double Threaded Fitting 13 16-194 Anti-Vortex

56Accessories3184 PLUMBING DRAWING (RAVEN 203)

57Accessories3184 PLUMBING PARTS LIST (RAVEN 203)REF# PART# DESCRIPTION QUANTITY1 16-155 Elbow 12 16-150 Double Threaded Fitting 13 16-194 Anti-Vortex

4ServiceMAINTENANCEBefore servicing or making adjustments to machine, stop engine and remove key fromignition.Use all procedures and parts prescribed

58Accessories3185/3186 PLUMBING DRAWING (ENVIZIO PRO II + SHARP SHOOTER)

59Accessories3185/3186 PLUMBING PARTS LIST (ENVIZIO PRO II + SHARP SHOOTER)REF# PART# DESCRIPTION QUANTITY1 15-739 #75 90° Hose Barb 22 15-741 #75 Se

60Accessories3187/3188 PLUMBING DRAWING (RAVEN 400 + SHARPSHOOTER)

61Accessories3187/3188 PLUMBING PARTS LIST (RAVEN 440 + SHARPSHOOTER)REF# PART# DESCRIPTION QUANTITY1 16-155 Elbow 12 16-150 Double Threaded Fitting 1

62Accessories3187/3188 PLUMBING DRAWING (RAVEN 400 + SHARPSHOOTER)

63Accessories3187/3188 PLUMBING PARTS LIST (RAVEN 440 + SHARPSHOOTER)REF# PART# DESCRIPTION QUANTITY38 16-182 90° Elbow 139 16-880 Nipple 240 8897-64

64AccessoriesCONTROLS 3182 SYSTEM DRAWING (RAVEN 440)

65AccessoriesCONTROLS 3182 SYSTEM PARTS LISTREF# PART# DESCRIPTION QUANTITY1 16-140 Power Switch 12 16-525-01 Rate1/Rate2 Manual Switch 13 16-873 Adju

66AccessoriesCONTROLS 3184 SYSTEM DRAWING (RAVEN 203)

67AccessoriesCONTROLS 3184 SYSTEM PARTS LIST (RAVEN 203)REF# PART# DESCRIPTION QUANTITY1 16-958-01 Mounting Bracket 13 16-898 Boom Switch 32 16-900 M

5ServiceMAINTENANCEENGINE OILWith strict emission control regulations now in effect, the CF-4 and CG-4 engine oils have been developed foruse with low

68AccessoriesWIRING 3185/3186 SYSTEM (ENVIZIO PRO II + SHARP SHOOTER)

69AccessoriesWIRING 3185/3186 SYSTEM (ENVIZIO PRO II + SHARP SHOOTER)REF# PART# DESCRIPTION QUANTITY1 33-271 Fuse Block 133-508 Auto Blade Type Fuse

70AccessoriesWIRING 3187/3188 SYSTEM (RAVEN 440 + SHARP SHOOTER)

71AccessoriesWIRING 3187/3188 SYSTEM (RAVEN 440 + SHARP SHOOTER)REF# PART# DESCRIPTION QUANTITY1 16-140 Power Switch 12 16-525-01 Rate1/Rate2 Manual

72Accessories16-524 MOTORIZED CONTROL VALVE DRAWINGREF# PART# DESCRIPTION QUANTITY1 16-870 Valve Cover 12* 16-524-01 #6 Self Tapping Screw 3/4"

73Accessories15-737 STRAINERREF# PART# DESCRIPTION QUANTITY1 15-737-01 Strainer Head 75 Series 12 16-968-03 50 Mesh Strainer 116-968-05 80 Mesh Strain

74Accessories15-743 MANIFOLD VALVE DRAWING

75Accessories15-743 MANIFOLD VALVE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-552-23 Motor2 15-552-24 Retaining Clip 13 15-552-25 Socket Head Cap

76Accessories17-580 20' HEAVY BOOM

77Accessories17-580 20' HEAVY BOOMREF# PART# DESCRIPTION QUANTITY1 17-531 Left Boom Arm 12 17-577 V-Boom Nest 13 17-578 Boom Nest Post 14 30-21

6ServiceMAINTENANCEBATTERYBatteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or anyignited object

78Accessories17-580 20' BOOM DRAWING

79Accessories17-580 20' BOOM PARTS LISTREF# PART# DESCRIPTION QUANTITY28 17-573 Guide Block Set 2HB-14-20-125 Bolt 1/4 -20 x 11/48HWL-14 Lock Wa

80Accessories17-585 18' HEAVY BOOM

81Accessories17-585 18' HEAVY BOOMREF# PART# DESCRIPTION QUANTITY1 17-531 Left Boom Arm 12 16-557 Rubber Cap 13 17-576 V-Boom Nest 14 17-578 Boo

82Accessories17-585 18' HEAVY BOOM

83Accessories17-585 18' HEAVY BOOMREF# PART# DESCRIPTION QUANTITY29 17-591 Compression Spring - Inner 430 17-599 Spring Shim 431 17-594 Spring S

84AccessoriesTRIPLE NOZZLE ASSEMBLYREF# PART# DESCRIPTION QUANTITY1 33-506 Body 12 33-538 Cap - Gray 23 33-553 Nozzle -Gray (XR11006-VS) 14 16-800 Vit

85AccessoriesSTAR COMMAND NOZZLE VALVE ASSEMBLYREF# PART# DESCRIPTION QUANTITY1 30-168-05 Complete Nozzle Valve Assembly (includes * items) 22 30-168

86Accessories30-010 ELECTRIC HOSE REEL DRAWING

87Accessories30-010 ELECTRIC HOSE REEL PARTS LISTREF# PART# DESCRIPTION QUANTITY1 16-906-25 Retaining Ring 22 16-906-22 Axle Assembly 13 HB-38-16-100

7ServiceADJUSTMENTSSPRAY PUMP WITH BELTLocated to the right of the engine. The belt should have approximately 1/2" (13mm) of deflection in the ce

88AccessoriesELECTRIC HOSE REEL WIRING DIAGRAMREF# PART# DESCRIPTION QUANTITY8843-132 Flexguard 3/8 ID 11 8919-144 10GA Red Wire 144" 18901 Slide

89Accessories30-009 MANUAL HOSE REEL DRAWINGREF# PART# DESCRIPTION QUANTITY1 16-129-11 Disc 171/2 12 16-906-25 Retaining Ring 23 16-906-22 Axle Assemb

90AccessoriesHOSE REEL MOUNT DRAWING

91AccessoriesHOSE REEL MOUNT PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-749 Hose Barb 3/4 12 8887-723/4" Orange PVC Hose 72" 118-040 Hose

92Accessories30-004 FOAM MARKER DRAWINGWIRING DRAWING

93Accessories30-004 FOAM MARKER PARTS LISTREF# PART# DESCRIPTION QUANTITY1* 14-291-05 Double Switch Box 133-508 Fuse 115-506-02 Center Switch 114-291-

94Accessories30-004 FOAM MARKER DRAWING

95AccessoriesINSTALLATION INSTRUCTIONSSafety: Before working on machine stop engine, set park brake, remove key from ignition and blockwheels. Disconn

96AccessoriesFOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING

97Accessories30-162 FOAM MARKER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-537 Foamer Hose Guard 31" 4HSDPS-14-075 Stainless Steel Pan Head Dr